Start-up and Commissioning
A series of tests and adjustments to ensure your facility operates smoothly and safely.
The startup stage involves the initial cold run and testing of newly installed Consultech equipment, such as cooling towers, centrifugal decanters, reverse osmosis skids, or complete container systems. The primary objective is to safely activate the equipment and verify its functionality. This process includes utility activation (power supply, water, and compressed air) followed by controlled initial operation. Equipment performance is monitored through sensors and gauges, and safety system checks ensure all interlocks, alarms, and shut-off mechanisms function correctly, especially for high-speed rotating assemblies or explosion-proof configurations.
Commissioning integrates the new equipment with existing machinery and control systems to ensure everything works together efficiently, safely, and meets operational needs, including remote communication. This phase includes functional testing, calibration, adjustments, and performance optimization. Detailed reports and documents are prepared during the documentation stage to record the commissioning process, test results, and final equipment settings for future reference and maintenance. Training the customer’s technical team is a key component, providing thorough explanations and ensuring they can address any questions or doubts.
Our Process
Ensuring that the integrated system works together efficiently, safely and optimally
We integrate the new equipment with your existing setup and with the control systems (monitoring, smart features, remote controls)
Our team provides detailed reports and documents to record the commissioning process, test results, and final equipment settings for future reference and maintenance.
Functional testing, calibration, adjustments and performance optimization;
Training your technical team to deal with the equipment and addressing questions;
Signing off on a viable integrated system, with existing and new equipment working seamlessly.
About our Services
At Consultech, we deliver holistic industrial solutions, combining our expertise to assist clients from start to finish.
News & Case studies
Latest articles, news and case studies from our Consultech teams.
The science behind high-purity starch plant protein extraction & how to achieve it
Article
Insights
Carbon capture and sequestration: the key to more sustainable industries
Article
Insights
Potato starch production. A guide to consistent, high-quality yields
Article
Insights
Bioethanol fuel – 5 common challenges in the production process
Article
Insights
Benefits & challenges of producing drinking alcohol in modern distilleries
Article
Insights
From by-products to profits: A farmer’s guide to a successful poultry waste rendering process
Article
Insights